DUPLEXbase PT 500
DUPLEXbase PT 500 is designed for the energy efficient, comfort ventilation of schools, restaurants, sports halls, shops and offices as the unit has a powerful air delivery with low energy consumption and exceptionally high thermal efficiency. With a range of control options including Internet and BMS compatibility for "On Demand" ventilation the unit also incorporates an automatic, 100% summer by-pass to isolate the heat recovery function during the hotter months.
Units are supplied with all spigots facing upwards. This can solve the space restrictions issue by connecting the air ducts on a vertical direction which brings up new possibilities for installing the units in normally impractical spaces.
Unique to DUPLEXbase PT Range is the ability to equip the unit on site with optional built-in coils for heating and cooling. This versatile design also allows the unit to be installed as either a left or right hand version. This provides exceptional flexibility for designers in the specification phase and gives contractors the opportunity to locate the unit in the optimum position.
DUPLEXbase PT units are supplied with highly efficient heat exchangers with a large heat exchange area, which achieve a thermal efficiency of up to 93% with a low pressure loss.
All DUPLEXbase PT units benefit from high quality EC fans with backward curved blades designed with energy savings and increased equipment efficiency in mind, the entire range of EC fans not only complies with the ErP 2015 directive for fan requirements but even exceeds them.
The coated steel casing is designed as a frameless sandwich housing with excellent thermal insulation and minimal thermal bridging, making the ventilation units even more economical to operate. According to the EN 1886 classification the units comply with thermal insulation class T2, thermal bridge coefficient class TB2, L2 housing leakage and D1 mechanical stability.
The following additional options are available:
- two-stage air filtration on supply and exhaust
- built-in or external post-heating coil (water or electric)
- built-in cooling coil (water or direct evaporator)
- built-in or external electric pre-heating coil to protect heat exchanger
Mechanical ventilation with heat recovery is an important component in creating a healthier living and working environment while contributing to the overall reduction of a building’s carbon emissions whilst increasing energy savings through the reduction of heating costs.
KEY FEATURES:
- Extracts up to 500 m3/h (0.138 m3/s) at 200 Pa (ErP 2018 compliant)
- Excellent heat recovery efficiency more than 90%
- Compact design and high flexibility in unit orientation
- Meets the (EU) Ecodesign regulation 1253/2014 requirements
- 2 year warranty*
APPLICATIONS:
- Offices and shops
- Schools and nurseries
- Sport halls
- Restaurants
MAIN FEATURES:
- Large plastic cross-counter flow heat exchanger with high efficiency more than 90%
- Energy saving, maintenance-free EC fans with low SFP and constant air flow volume control
- Compact unit - universally usable as horizontal or ceiling mounted, outside air intake right or left
- Easy maintenance through large access doors where filters, heat exchanger and fans can be easily removed
- Automatic, temperature controlled summer bypass, where the heat exchanger is covered 100%
- Frost protection via reduction of air flow volume of the supply air fan
- Supply air filter ePM1 55% (F7) and exhaust air filter ePM10 50% (M5) as standard. Filter monitoring via differential pressure. - ISO 16890 compliant
- Optional ePM1 80% (F9) filter available, part number - 90002204
- User control via internet connection
- Space-saving advantage due to floor-standing position with vertical spigot connections
- Optional sensors (humidity, air quality, CO2) are available for on demand ventilation
- Shut-off dampers and flexible connectors are available as accessory
- Fulfils VDI 6022 hygiene standard
-
3 upgrade packs available:
1. Comfort pack 1 (Warm water after heater including hydraulic set for specific applications)
2. Comfort pack 2 (Choice of cold water or direct expansion (DX) cooler including hydraulic set for extra cooling)
3. VDI 6022 hygiene pack (Inclined tube manometers to maintain the certified hygiene standard)
DIMENSIONS:
- H 950mm x L 990mm x W 615mm
- Spigot connection: 160mm x 160mm
- Weight: 147 kg
* Excluding motors. Motor warranty is one year from date of purchase.
MANIPULATION SPACE:
- Door side, min. 645mm
- Control module heat exchanger connection pipes, min. 720mm
- Condensate drain, min. 150mm
CONSULTANT SPECIFICATION
UNIT SPECIFICATON – DUPLEXbase PT 500
The mechanical ventilation with heat recovery unit shall be the DUPLEXbase PT 500 as manufactured by Airflow, shall be sized as indicated on the drawings and shall be in accordance with the specification.
Compact central ventilation unit with heat recovery, designed for space-saving with built-in heating and cooling coils available as options. The unit can be installed indoors in the floor standing vertical position. Moreover, the direction of air flow can be configured upon commissioning of the unit.
As standard, the unit is equipped with control system featuring bypass of heat recovery exchanger. All other accessories are delivered as loose along with the unit and installed on site.
The unit casing consists of frameless construction with sandwich panels, manufactured without thermal bridges. The sandwich-mounted panels have the following characteristics: • Double sided metal sheet • Mineral wool filling insulation • Thickness: 0.75mm/0.45mm • Painted metal sheet colour: white (RAL 9010).
Casing characteristics according to DIN EN 1886: - Mechanical stability: D1 - Casing leakage: L2 (Compliant with Approved Document Part L,Volume 2, Conservation of fuel and power, Buildings other than dwellings) - Thermal transmittance: T2 - Thermal bridges class: TB1.
Class of building material according to DIN EN 13501: B-s1-d0 Condensate drain pan made of stainless steel (316L) In the condensate drain pan, there are two condensate drains, the necessary water traps are to be provided by the installer. 2-part service door on clips allow free access to all built-in components, heat recovery core, filter guide rails, fans etc. Each unit goes through a final thorough check and functionality test prior to being dispatched.
The unit shall be DUPLEXbase PT 500 as manufactured by Airflow.
Delivery and placement in final installation position: The unit is delivered as one piece. It is not possible to divide the unit into more parts on site. To be positioned safely, the unit rests on 2 stand feet having the height of 150 mm. Dimensions of unit casing (excluding additional construction elements): Length: 990 mm Height: 950 mm Width: 570 mm Weight: 147 kg (incl. accessories).
KEY FEATURES
- Extracts up to 500 m3/h (0.138 m3/s) at 200 Pa (ErP 2018 compliant)
- Excellent heat recovery efficiency up to 93%
- Compact design and high flexibility in unit positioning
- Meets the (EU) Ecodesign regulation 1253/2014 requirements
- Filter access doors for easy maintenance
- 2 year warranty* *Excluding motors. Motor warranty is one year from date of purchase.
COMPONENTS
In order to switch off the electrical power supply, e.g. during service works, the service power switch is located next to the terminal board. Built-in sensors: Outdoor temperature sensor: ADS TEa Supply air temperature sensor: ADS TU1 Extracted air temperature sensor: ADS TEb Exhausted air temperature sensor: ADS TU2 Pressure switch of supply air filter: 0 - 500 Pa (on / off) Pressure switch of exhaust air filter: 0 - 500 Pa (on / off)
Outdoor air filter: Type of filter: ePM1 55% (F7) pleated cartridge Dimensions: 542x168x47 mm Number: 1 pcs
Extracted air filter: Type of filter: ePM10 50% (M5) pleated cartridge Dimensions: 542x168x47 mm Number: 1 pcs All filters are ISO 16890 compliant.
100% automatic summer bypass damper: A bypass damper is fitted in the ventilation unit as standard and designed to bypass the heat exchanger during hot seasons to avoid overheating in the ventilated premises. In addition, the damper can also be used for night pre-cooling. Moreover, the summer bypass can be used to prevent the plate heat exchanger from freezing (defrosting using bypass). If required, an option of intelligent cool recovery is also available. Frame made of zinc-coated metal (class 2, thickness 1 mm), flap with tight-closing Aluminium blinds.
Heat recovery feature: Wide-area counterflow plate heat exchanger from highimpact polystyrene (hPS) provides high efficiency of heat recovery and it is resistant against corrosion to a high extent. Furthermore, it is chemically stable when in contact with extracted air that is polluted from a wide range of applications. The exchanger is resistant against impurities, and it can be operated in the temperature range from -25°C to +80°C. It features class H1 according to DIN 13779.
Supply /Exhaust fan: EC-fan with stepless control with backward curved blades. - Voltage: 230 V/ 50 Hz - IP class: IP 54
CONTROL SYSTEM: DIGITAL CONTROL SYSTEM RD6
Main board RD6-CL 230V-EC / 230V-EC for control and communication with following built-in or external components: · EC fans speed control (according to selected mode) · Automatic heat and cool recovery control (by-pass control) · Evaluates and prevents all emergency conditions according to the measured values · Possibility of setting basic and user scenes and weekly calendars to select modes, power, temperatures and other functions · Ethernet connection for communication over the Internet · Inputs for external signals - control e.g. from kitchens, toilets and similar · Possibility of connecting air quality sensors (e.g. CO2 concentration or relative humidity) either by contact, 0–10V voltage, or via bus registers. · Outputs for continuous control of electric preheater and heater (pulse switched 10V) · Possibility of connecting various controllers such as basic or touch screen · Connection to supervisory control system via Modbus TCP protocol · Communication by BACnet protocol (optional) · Communication via KNX protocol (optional) · Registration of multiple users · Establishing service access
Web server (password-protected) : Integrated web server enables control and monitoring of ventilation unit via LAN/internet. It makes reading of operational data easy and provides for comfortable control of the unit as all items are sorted in the menu (e.g. weekly schedule, temperature, mode of operation, etc.). Remote access via PC, notebook, tablet or smartphone.
Modbus interface is included as standard, it mediates communication with local supervising control system (BMS).
RD6 TOUCH CONTROLLER
The white RD6 touch screen controller, is intuitive, user-friendly with a large touch screen and integrated room-temperature sensor, to be mounted on the wall. The user can set up and control all control system functions and display operational parameters of the unit, its alerts, and errors. An intuitive user interface, as well as a service menu protected by password, are available as standard with the controller. Default screen offers an overview of main operational parameters; these can be easily configured. Further options include all commonly needed functions. Operational parameters can be chosen in manual / automatic mode. All information is outlined on a well-arranged colour display.
Dimensions in mm (HxWxD): 81 x 123 x 10
Built-in control elements lead into a junction box. Terminal board is placed in a box on the outer side of the unit. The casing of junction box provides protection the against ingression of solid particles and water by the degree IP30.
To cut off the electrical power supply, e.g. when service works take place, service power switch is conveniently located next to the terminal board.